The Diamond Composite Plates of The Cutting Teeth of The Rotary Drilling Rig Adopt An Aerospace-grade Wear-resistant Process, Which Has A Longer Service Life Compared To Ordinary Alloy Teeth

During the construction process of rotary drilling RIGS, the durability of cutting teeth directly affects the operation efficiency and cost. Today, let's talk about the cutting-edge technology in the cutting teeth of rotary drilling RIGS - diamond composite plates. Let's take a look at its aerospace-grade wear-resistant process and see what makes it stand out compared to ordinary alloy teeth.

1. Essential material difference: Ordinary alloy teeth are mostly made of hard alloy, and their wear resistance is provided by the metal matrix and tungsten carbide particles. Diamond composite sheets are made by sintering diamond micro-powder with a hard alloy matrix at high temperature and high pressure. The hardness of diamond is among the world's best, and its wear resistance is naturally superior.

2. Significant differences in manufacturing processes: Common alloy teeth are produced through conventional metallurgical processes, resulting in a relatively loose internal structure. Diamond composite sheets are sintered using aerospace-grade ultra-high pressure and high temperature technology. They have an extremely high density and a compact structure, forming a strong, tough and wear-resistant whole that can withstand greater stress.

3. Different wear mechanisms: Ordinary alloy teeth are prone to rock impact and friction during construction, and surface particles are likely to fall off, resulting in a fast wear rate. The hardness of diamond composite sheets far exceeds that of rocks. The surface wear is slow, and only minor wear occurs under extreme conditions, significantly extending the service life.

4. Life data comparison: Under the same geological conditions during construction, ordinary alloy teeth may need to be replaced after several hundred hours of operation. The diamond composite plates processed with aerospace-grade wear-resistant technology can have a service life 3 to 5 times that of ordinary alloy teeth, or even longer.

5. Cost-benefit analysis: Although the initial procurement cost of diamond composite plates is higher than that of ordinary alloy teeth, due to their long service life, the replacement frequency and downtime are reduced, lowering labor and maintenance costs. In the long run, the overall cost is lower and the cost performance is higher.

6. Application scenario advantages: In complex and hard strata, ordinary alloy teeth wear out severely, affecting the construction progress; Diamond composite sheets, with their excellent wear resistance, can operate stably and efficiently, ensuring the smooth progress of the project. They are particularly suitable for high-end construction projects such as ultra-deep piles and hard rock.

In conclusion, the diamond composite plates of the cutting teeth of rotary drilling RIGS, relying on aerospace-grade wear-resistant technology, far exceed ordinary alloy teeth in terms of service life and performance. It not only enhances the construction efficiency but also reduces the overall cost, providing a reliable guarantee for the stable operation of rotary drilling RIGS under various complex working conditions, and has become the preferred configuration for modern pile foundation construction.