A Digital Monitoring System for Rotary Drilling RIGS

In modern pile foundation construction, the digital monitoring system of rotary drilling RIGS acts like a "smart brain". By collecting and analyzing equipment operation data in real time, it achieves precise control over the construction process, providing an important guarantee for project safety and efficiency, and promoting the transformation of traditional construction models towards intelligence.

1.Real-time parameter monitoring: The system can dynamically capture key parameters such as drilling speed, torque, and verticality, with data update frequencies exceeding 10 times per second. Operators can directly grasp the construction status through the screen and adjust the operation strategies in a timely manner.

2. Fault warning function: Equipped with an intelligent diagnostic algorithm, it can identify potential faults such as abnormal pressure in the hydraulic system and fluctuations in engine speed, and issue a warning 30 minutes in advance. This reduces the probability of sudden equipment shutdowns and lowers maintenance costs.

3. Construction trajectory recording: Relying on GPS positioning and sensors, the hole formation trajectory, depth and other data of each pile are automatically recorded to form a traceable electronic archive. It is convenient for the later project acceptance and quality traceability, and meets the requirements of standardized management.

4. Remote data transmission: Through 5G or Internet of Things technology, on-site data is synchronized to the cloud platform, allowing managers to check the construction progress from their offices. It is particularly suitable for centralized management and control of cross-regional projects, enhancing decision-making efficiency.

5. Energy consumption analysis and optimization: Statistically analyze energy consumption data such as engine fuel consumption and hydraulic system power, and generate energy-saving suggestions. After being applied in a certain project, the average daily fuel consumption of a single device was reduced by 8% to 12%, achieving green construction.

6. Collaborative operation support: The system can be integrated with project management software to share information such as the number of completed piles and construction progress, and coordinate the connection between drilling RIGS and concrete pouring processes. Reduce the waiting time for processes and shorten the overall construction period.

Conclusion: The digital monitoring system of rotary drilling RIGS, through real-time monitoring, intelligent early warning, data traceability, remote control, energy consumption optimization and collaborative support, has achieved visualization and controllability of the construction process. It not only enhances the operational efficiency of individual equipment, but also promotes the development of pile foundation engineering towards refinement, efficiency and intelligence, becoming an important technical support for modern infrastructure construction.